冷库不制冷的故障排查及对应处理方式
2017-03-10 11:49:10
冷库是通过机械设备等方式实现恒定需求库温的库房环境,利于易腐败食品等在限度内极大地保持新鲜度和延长新鲜期。那在冷库使用过程中,会出现冷库制冷不好或不制冷的情况,造成库内温度波动,不利于产品保鲜保存。一旦出现制冷故障,需及时排查原因并解决。冷库不制冷的主要原因有缺气、漏气、堵塞及电动机工作不正常等,这些故障可归纳为制冷系统及控制电路两个方面。
Cold storage is to achieve constant temperature warehouse demand environment by machinery and equipment etc, to keep perishable food greatly within limits of freshness and prolong fresh period. The use of cold storage in the process, there will be cold storage refrigeration is not good or not the case, resulting in temperature fluctuations within the library, is not conducive to the preservation of fresh products. Once the cooling failure, the need for timely investigation and resolution. Cold storage is not the main reason for the lack of gas, gas leakage, blockage and abnormal motor work, these failures can be summarized into two aspects of refrigeration systems and control circuits.
冷库缺气。由于冷库年久失修,加上制冷剂的自然消耗和渗漏,使得冷库制冷不好,表现为蒸发器前段铜管结霜、后段铜管基本无霜,此时只需按照前面的工艺给压缩机充注制冷剂即可。
Cold gas shortage. Because of the cold storage of disrepair, plus the natural refrigerant consumption and leakage, the cold storage refrigeration is not good for anterior and posterior tube evaporator frosting tube no cream, then just to the compressor refrigerant can according to the preceding process.
制冷系统漏气。由于机组老化,加上维修操作不当,会使制冷系统的接口处如膨胀阀、过滤器、高压排气阀及低压吸气阀漏气。此时应先收集制冷剂,然后更换漏气的部件,接着打压捡漏、抽空、充气试机。如果遇到压缩机阀板上吸排气阀片漏气、轴封漏气时,则应更换相应的部件。
Cooling system leak. Due to the aging of the unit, coupled with improper maintenance operations, will make the cooling system interface such as expansion valves, filters, high pressure exhaust valve and low pressure suction valve leakage. You should first collect the refrigerant, then replace the flat parts, then, to suppress the Jianlou and inflatable test machine. If the compressor valve plate on the suction exhaust valve leakage, seal leak, replace the corresponding parts.
制冷系统堵塞。冷库运行中,干燥过滤器和热力膨胀阀最容易堵塞,堵塞的原因商脏堵、泊堵和冰堵。当冷库使用年限较长时,冷冻油变质、压缩机活塞磨损产生的金属粉末及管道内的氧化物流经过滤器时容易把滤网堵塞,将膨胀阀进口处的滤网、出口处的阀孔堵塞,使冷库不制冷。修理时先收集制冷剂,然后用酒精或汽油清洗膨胀阀和过滤器,更换硅胶,接着抽空、试机。
Cooling system blockage. Cold storage operation, dry filter and thermal expansion valve is the most easily blocked, the cause of the blockage of dirty plug, block and ice jam. When the refrigerator used for a long time, the oxidation of metal powder and oil logistics pipeline deterioration, compressor piston wear resulting in the filter is easy to plug the filter, an expansion valve hole filter, valve inlet outlet plug, the cold is not cooling. During the repair, the refrigerant is collected, then the expansion valve and the filter are cleaned with alcohol or gasoline, and then the silica gel is replaced.
冷凝器过脏。出于冷库常常工作在环境恶劣的厨房中,厨房内的油烟和灰尘会被吸附在冷凝器的盘管和翅片上,堵塞了通风空间,严重影响了冷凝器的散热,使排气压力升高、制冷速度变慢,解决的办法是用钢刷和洗衣粉彻底清洗翅片上的灰尘。
Condenser is dirty. For cold storage often work in the harsh environment of the kitchen, in the kitchen fume and dust will be adsorbed on the condenser coil and fins, blocking the ventilation space, seriously affected the condenser heat, the exhaust pressure is increased and the cooling speed slow, the solution is to thoroughly clean the dust on the steel brush and fin washing powder.
控制电路故障
Control circuit fault
控制电路故障的检修使用冷库时,如果遇到压缩机不启动或启动频繁,说明电动机、接触器、热继电器等出了故障。需及时咨询联系冷库工程商专业售后,尽快处理。
When the control circuit is used in cold storage, if the compressor does not start or start frequently, the motor, contactor, thermal relay and so on are out of order. Timely consultation with the cold storage engineering professional after-sales service, as soon as possible.
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